Radiator Fin Forming Machines is a industrial-grade production line is engineered for high-precision manufacturing of corrugated fin panels. Combining a heavy-duty de-coiler, a zero-scrap roll forming mill, and an advanced L&T PLC/Servo control architecture, this system ensures wrinkle-free forming, precise dimensional accuracy, and optimized material yield.
1. DE-COILER UNIT SPECIFICATIONS
| Weight Capacity | Up to 5 Tons maximum coil weight. |
| Expansion Mechanism | Manual expansion of the jaws for secure internal clamping. |
| Coil Bore Range | Accommodates inner diameters (ID) from ? 480 mm to 550 mm. |
| Maximum Sheet Width | 530 mm max processing width. |
2. FIN ROLLING, EMBOSSING & CUTTING
| Fin Profile | 21 flute for all widths , 24 flute for 520 mm width only |
| Rolling Depth | 5.5 mm max |
| Radiator Fin Length | 500 mm to 5000 mm |
| Sheet Width | 226, 300, 380, 520 mm |
| Material Thickness Range | Accommodates sheets from 0.9 mm to 1.2 mm thickness. |
| Header Pipe Diameter | As per requirements |
| Wrinkle-Free Technology | Specially designed rollers and precision dies guarantee flawless, wrinkle-free forming even on thin 0.9 mm sheets. |
| Line Speed Capabilities | Continuous rolling speed adjustable up to a maximum of 6 meters per minute. |
| Hydraulic Press Stations | Performs progressive embossing, center hole punching, and clean panel shearing. |
| Material Efficiency Type | Equipped with a proprietary 'Zero-Scrap' die configuration to reduce material wastage. |
| Feeding & Cutting Accuracy | High-resolution rotary encoders paired with servo-driven rollers ensure micro-precise feeding lengths. |
3. CENTRAL AUTOMATION & CONTROL PANEL
| PLC System Architecture | L&T Fully automatic, advanced logic controller ensuring superior system reliability, reduced physical wiring, and fast troubleshooting. |
| Main Servo Drive | L&T High-torque 5 kW servo motor and controller drive system for ultra-smooth material feeding and precise indexing. |
| Motion Control Management | L&T Closed-loop motion management for exact fin length positioning based on HMI recipes. |
| Color Touchscreen HMI | L&T dynamic display for real-time monitoring, live machine status, operator instructions, and explicit alarm diagnostic logs. |
| Access Security Controls | Password-protected digital key entries for product dimensions to prevent unauthorized setting changes and minimize rejection. |
| Operational Modes | Dedicated Manual Mode for safe job trial setups, tool tracking, and routine maintenance. |
| Enclosure & Build Quality | Heavy-duty, well-ventilated cabinet design with ample maintenance clearance. All internal wiring is meticulously ferruled with distinct numbering. |
4. HYDRAULIC POWER PACK
| Prime Mover Motor | 7.5 HP heavy-duty electric motor configuration. |
| System Integration Controls | Integrated starter system housed directly inside the main control panel for synchronized sequencing. |
| Operational Engineering | Specially engineered compact power pack optimized for rapid cycle times and continuous operational stability under high pressures. |
Optima Tools India Pvt Ltd - 2026 All Right Reserved