Automated Double Corner Cutting, Conveyor, Trimming, Straightening & Coining Line
SYSTEM CONFIGURATION & CAPACITIES
| Maximum Fin Width | 520 mm | Accommodates specific 520 mm width profiling profiles |
| Maximum Fin Length | Up to 4 Metres | Continuous processing capability across the entire length boundary |
| Finished Slit Width | 520 mm | High-precision edge trimming process edge-to-edge |
| Line Throughput Speed | 3.5 to 4.0 Meters per Minute | Synchronized variable speed output controlled via VFD setup |
MODULE- BY- MODULE TECHNICAL BREAKDOWN
| Double Corner Cutting Station | • Cuts fin edges to perfect, repeatable lengths • Profiles corners to a smooth radius shape • Straight cutting (90°) or angular profiling (5°) • Standard Corner Profile: 25 mm Radius | 5 HP Hydraulic Power Pack |
| Inter-Machine Conveyor System | • Robust structural frame placed between operational machines • Synchronized speed profile with feeding and processing nodes • Complete system length: 16 Metres | 2 HP Drive Motor equipped with Variable Frequency Drive (VFD) |
| Straightening, Slitting & Coining Unit | • Two-Stage solid straightening using high-durability Solid Rollers • Secondary pneumatic cylinder straightening mechanism • Heavy-duty EN-31 hardened and ground steel rollers • Integrated edge-coining and precise 520 mm width slitting blades | 7.5 HP Main Motor paired with a high-torque Planetary Gearbox (suitable reduction ratio) |
| Scrap Management Assembly | • Automated, dual-side inline scrap cutter unit • Immediate chopping/processing of trimmed edge waste material | 2 Nos. Independent Assemblies, each powered by a 2 HP Motor and Gearbox (4 HP Total) |
AUTOMATION, CONTROLS & SAFETY INFRASTRUCTURE
| Centralized Automation (PLC) | • Industrial Programmable Logic Controller (PLC) • Central coordination of all station interlocks and VFD speeds • Real-time loop balancing across the 4 m line processing window | Ensures precise synchronization between hydraulic shears, transport chains, and straightening rolls to eliminate material buckling. |
| Operator Control Deck (HMI) | • High-resolution, multi-color Touchscreen HMI panel • Integrated Recipe Management for quick parameter recall • On-screen diagnostic alerts, system metrics, and fault logging | Allows operators to change line configurations safely, run test jigs in manual jog mode, and optimize VFD output profiles. |
| Emergency Stop Network | • Mounted directly at the HMI, cutting station, and along the conveyor | Provides emergency stopping access at key operating points. |
| Mechanical Guards & Valving | • Heavy-duty physical steel mesh and transparent guarding | Prevents entry into high-risk areas such as sprockets and gears. |
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